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Updated: Aug 21, 2026
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AIChE CCPSC Exam Overview:
| Certification Vendor: | AIChE (American Institute of Chemical Engineers) |
| Exam Name: | CCPS Process Safety Professional Certification Exam |
| Exam Number: | CCPSC |
| Real Exam Qty: | 126 (120 multiple-choice, 6 essay) |
| Available Languages: | English |
| Certificate Validity Period: | 3 years (renewal required) |
| Exam Price: | $895 - $1095 USD (varies by membership status) |
| Exam Duration: | 240 minutes |
| Exam Format: | Multiple choice, Essay, Open-book, Online proctored |
| Passing Score: | Determined by psychometric analysis, not fixed percentage |
| Related Certifications: | CCPS Fundamentals Certification (CCPSf) |
| Recommended Training: | AIChE Academy Process Safety Training SAChE Safety and Chemical Engineering Education Courses |
| Exam Registration: | Official Application & Registration |
| Sample Questions: | AIChE CCPSC Sample Questions |
| Exam Way: | Online, open-book, remotely proctored; available 3 times per year (March, July, November) |
| Pre Condition: | Bachelor's degree in STEM + 5 years relevant experience; or non-STEM/ no degree + 10 years experience; 3 professional references; demonstrated knowledge of 20 RBPS elements |
| Official Syllabus URL: | https://www.aiche.org/ccps/resources/certified-process-safety-professional |
AIChE CCPSC Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Risk Based Process Safety (RBPS) Fundamentals | 15% | - Process Safety Competency
|
| Topic 2: Hazard Identification and Risk Analysis | 25% | - Hazard Assessment Methods
|
| Topic 3: Incident Investigation and Learning | 15% | - Learning and Improvement
|
| Topic 4: Measurement, Audit, and Continuous Improvement | 15% | - Audit and Assessment
|
| Topic 5: Process Safety Management Systems | 30% | - Operating Procedures and Safe Work Practices
|
AIChE CCPS Process Safety Professional Certification Sample Questions:
1. As the temperature increases, the upper and lower flammability limits change in the following fashion:
A) The upper limit decreases and the lower limit decreases
B) The upper limit decreases and the lower limit increases
C) The upper limit increases and the lower limit increases
D) The upper limit increases and the lower limit decreases
2. Which of the following statements is correct pertaining to Process Safety Audits? (Select all that apply)
A) 2nd and 3rd party audit teams may include access to a representative of the facility being audited.
B) Findings and recommendations usually are the same thing in a process safety audit.
C) An audit is a systematic, independent review to verify conformance with established guidelines, standards, regulatory requirements, or self-imposed requirements of the organization.
D) It is always appropriate for a facility to staff the audit team with only site personnel.
3. A Management of Change work process includes: (select all that apply)
A) Written procedure
B) Approval requirements
C) A review of impact on process safety
D) A review of Safe work practices
4. A process calls for the addition of a reactant over a certain period of time. The flow controller on the reactant' s feed line was out of calibration and reduced the flow rate of the reactant. The operator noticed the addition rate was too low and, contrary to the operating procedures, he opened a bypass valve around the flow control valve to increase the flow rate. As a result, the operator added the remaining reactant too quickly, and a runaway reaction occurred. Weaknesses in which of the following Risk Based Process Safety elements could have contributed to the cause of this incident? (Select all that apply)
A) Workforce Involvement
B) Conduct of Operations
C) Asset Integrity and Reliability
D) Incident Investigation
E) Training and Performance Assurance
5. A combined pressure/vacuum inerting procedure is being used to reduce oxygen in a vessel prior to introducing a flammable gas. Which of the following statements is correct?
A) Less inert is used if the vacuum is applied first.
B) Less inert is used if the pressure is applied first.
C) The same amount of inert is required using either approach.
Solutions:
| Question # 1 Answer: D | Question # 2 Answer: A,C | Question # 3 Answer: A,B,C | Question # 4 Answer: B,C,E | Question # 5 Answer: A |
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